Saab: Accessing Diagnostic Trouble Codes
Using Check Engine Lamp (1988–92 LH 2.4, 2.4.1 & 2.4.2)
Read the following procedure carefully before turning ignition On:
On 900 models, use a switched jumper lead tool No. 8393886, or equivalent, to ground No. 3 pin in three-pin test connector located on RH side of engine compartment.
On 9000 models, use a switched jumper lead to ground single pin socket on test box located on LH side of engine compartment.
On all models, turn ignition On. The Check Engine lamp will light.
Turn jumper lead switch on (grounding ECU pin 16). The Check Engine lamp will now go out.
Watch Check Engine lamp carefully. After approximately 2.5 seconds, it will flash briefly, signifying that first DTC will be displayed. Immediately turn jumper lead switch off as soon as lamp has flashed.
First error DTCs will now be displayed by a series of short lamp flashes. Error DTC starts and ends with a long flash. These long flashes are not part of DTC, but indicate beginning and end of DTC.
If test is run with engine off, DTC 12231 (no RPM signal) will be first DTC displayed. As soon as this DTC is displayed, turn ignition to Start position and hold it there until ECU acknowledges by flashing Check Engine lamp. The signal is being generated. At this point, let ignition key return to Run position so next DTC can be displayed.
With jumper lead switch set to off, same DTC will flash repeatedly. Any additional DTCs cannot be displayed until jumper lead switch has been operated as follows:
Turn jumper lead switch on.
After a short Check Engine lamp flash, turn jumper lead switch off. The next DTC (if any) will then be displayed.
Repeat this procedure to display a third stored DTC, if any. If a third fault has not been detected, or all faults have been corrected, system will indicate this by a continuous series of long Check Engine lamp flashes, or by displaying DTC 12444.
To display DTCs again, starting from first DTC, proceed as follows:
Turn jumper lead switch on.
After two short Check Engine lamp flashes, immediately turn jumper lead switch off. The DTC for the first fault will now be displayed.
Using LH System Tester (1985–92 2.2 LH & 1988–92 2.4 LH)
Clean battery terminals prior to connecting tester to ensure that the power supply lead clips make a satisfactory contact. Always connect power supply lead to the tester first and battery last.
Remove cover on LH side over space behind false bulkhead panel.
On models equipped with anti-lock brake system (ABS), remove ABS ECU and bracket.
On all models, connect test lead between vehicle ECU and wiring harness.
Use a couple of suitable ties to hold ECU and test connector together.
Connect power supply lead to tester and, to prevent it from being pinched, run it between door and body where there is a break in the seal.
Connect tester leads to battery, negative terminal first, then the positive terminal.
Select ‘‘TEST MODE’’ feature on LH system tester and read any DTCs stored in ECU memory.
Using ISAT System Tester (1990–93 LH 2.4 & 2.4.2, 1993–95 Trionic Engine Management System, 1994–95 Motronic 2.8.1 & 2.10.2, DI/APC & EZK Ignition Systems)
Connect SAAB ISAT tester, or equivalent, to the diagnostic connector located under the RH rear seat on 900 models, or under RH front seat on 9000 models, per manufacturer’s instructions. Never unplug connector from ECU or disconnect either of the battery leads before faults have been transferred to tester.
Using ISAT System Tester (1996–01 Motronic 4.1 & 5.2 & Trionic Engine Management Systems)
The new EPROM developed for the ISAT tool uses EPROM, a new command code system. It contains a system of menus in clear text, enabling the user to select the desired command directly on the keypad. The EPROM consists of eight main menus, each with sub-menus.
Connect a suitable ISAT tool to diagnostics socket pin 50, located under the LH side of the instrument panel. To access DTCs, select ‘‘READ FAULT CODES’’ from main menu.
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To clear DTCs from Check Engine lamp, proceed as follows:
Turn jumper lead switch on.
After three short Check Engine lamp flashes, turn jumper lead switch off.
The Check Engine lamp will now either flash in a continuous series of long flashes or display DTC 12444, indicating that contents of system’s memory have been erased.
After DTCs have been transferred from ECU memory to LH system tester, DTCs will be cleared from ECU memory.
To clear DTCs when using SAAB ISAT tester, or equivalent, follow tool manufacturer’s instructions.
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The DLC is located under lefthand side of instrument panel.
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Ignition System Diagnostic Trouble Code Identification Using ISAT Scan Tool
Code{1}
Circuit Or Condition
DI/APC IGNITION SYSTEM
1111
Acknowledgment = Satisfactory
29BO
Coding Faulty (Only Baseline Charging Pressure Available)
4261
Road Speed Signal Faulty
4360
CKP Sensor Signal Faulty
4460
Load Signal (Tq) Faulty
4461
Adoption Fault (Outside Limits)
4660
Pre-Ignition Fault
4661
KS Signal Faulty
4662
Pre-Ignition Synchronization Fault
4663
Combustion Signal Synchronization
5260
Throttle Potentiometer Signal Faulty
5360
Brake Signal Faulty
6391
Signal From Temperature Sensor Upstream Of Throttle Housing Faulty (M91)
0000
Internal Monitoring
0001
ECU Fault (ROM)
0002
ECU Fault (RAM)
EZK IGNITION SYSTEM
4469
Engine Load Signal From LH ECM Pin 8
4669
KS Circuit Fault Pins 12 & 13
4669
KS Component Fault Pins 12 & 13
{1}—Digits 2–5 shown. First number 2 indicates intermittent fault; 1 & 4 indicates hard fault.
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Using Check Engine Lamp (1988–92 LH 2.4, 2.4.1 & 2.4.2)
Code
Circuit Or Condition
00000
No Faults Detected Or End Of Fault Code Diagnosis
12111
Faulty Air/Fuel Mixture During Idling
12112
Faulty Air/Fuel Mixture During Running
12113
Idle Control Pulse Ratio Too Low
12114
Idle Control Pulse Ratio Too High
12211
Battery Voltage
12212
TP Switch Idle Contacts Shorted To Ground
12213
TP Switch WOT Contacts Shorted To Ground
12214
Faulty ECT Sensor
12221
MAF No Signal
12222
Faulty Idle Adjustment
12223
Air/Fuel Mixture Too Lean
12224
Air/Fuel Mixture Too Rich
12225
HO2S Signal Faulty
12231
No Ignition Signal
12232
Voltage For Memory
12233
Changes Made In EPROM, ROM Fault
12241
Faulty Injector
12242
MAF No Filament Burn-Off Function
12243
VSS No Signal
12244
No Drive Signal To Pin 30
12245
Faulty EGR
12251
Faulty TP Sensor
12252
Faulty EVAP Canister Purge Valve
12253
Pre-Ignition Signal Longer Than 20 Seconds
12254
No RPM Signal
22511
Load Signal To EZK Failure
22512
KS Faulty
22513
KS Adjustment Signal
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Using LH System Tester (1988–92 2.4 LH)
Code
Circuit Or Condition
E001
No Ignition Pulse
E002
TP Switch Idle Contacts Do Not Close
E003
TP Switch WOT Contacts Do Not Close
E004
No Battery Voltage To ECU Memory
E005
ECU Pin 5 Not Grounding
E006
MAF Sensor Not Grounding
E007
No Signal From MAF Sensor
E008
MAF No Filament Burn-Off Function
E009
Main Relay No Power Supply
E013
ECT Sensor Short Circuit Or No Signal
E017
No Ground Connection
E020
Pump Relay Control Faulty
E021
Main Relay Control Faulty
System Relay Control Circuit Faulty
E024
Faulty HO2S Signal
E033
IAC Valve No Signal From Pin 33
E035
No Power From Distributor Terminal +15
E101
Starter Motor Revs Too Low
E102
TP Switch Idle Contacts Do Not Open
TP Switch WOT Contacts Do Not Open
E107
Low Signal From MAF Sensor
E108
MAF Sensor Filament Burn-Off Function On Constantly
E109
Main Relay Power Supply Too Low
E207
High Signal From MAF Sensor
E218
Continuous Pulse To Injectors
E328
Pre-Ignition Signal Constantly Connected To Ground
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Daniel.
Daniel.
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